Neodymium magnets have changed alnico and ferrite magnets in many of the myriad functions in fashionable expertise the place strong everlasting magnets are required, as a result of their larger energy allows using smaller, lighter magnets for a given application. Drive motors for hybrid and electric automobiles. The electric motors of every Toyota Prius require 1 kilogram (2.2 pounds) of neodymium. We offer magnet manufacturing, native sourcing of steel and plastic components, as well as magnet machining, meeting, inspection, testing, last documentation, stocking and traceability. As magnet technology turns into more advanced, so must the know-how used to totally optimize the magnetic circuitry or design. We design and manufacture our magnetic assemblies through quite a few production routes, together with sintering, extrusion, calendaring, compression bonding and injection molding. Our North American facility is ISO 9001:2015 certified, and ITAR registered. We will manufacture as few as 200 or as many as 2,000,000 items or more per month.


Each step is vital to maximizing the value of your assembly, and EEC supplies the engineering and production experience to excel at every point. Our engineering group conducts Finite Ingredient Analysis modeling in-house to ensure designs are optimized. EEC prioritizes the security concerns inherent in assembling magnet components. We use reducing-edge manufacturing methods to manage high forces and forestall harm to folks or magnets. Because EEC produces its own materials, we've an intimate understanding of magnetics and magnetic circuit in advanced magnet assemblies. Subsequently, all Neodymium Magnets or Uncommon Earth magnets should have some type of protecting coating to minimise and ideally prevent corrosion. Uncoated isn't advised. The default / customary protecting coating is Ni−Cu−Ni plating. Different coatings/finishes exist (over forty finishes are presently available). Where most corrosion resistance is required for NdFeB, think about using the increased corrosion resistance range of NdFeB alloys. Bunting-DuBois engineers take the next into consideration with each undertaking to make sure the meeting meets your expectations for safety, quality and value. Magnets might be efficiently affixed to housings using adhesives. Some adhesives are rated to temperatures up to 180°C with quick cure instances. Adhesives with increased temperature scores are additionally obtainable, but these require oven curing and fixturing of the magnets to carry them in a vacuum which takes extra assembly time. Potential outgassing of the adhesives is taken into account. When a number of magnets are assembled, especially when the magnets are placed in repelling positions, we carefully consider safety points.


At Dexter we excel at designing, manufacturing and delivering magnetic assemblies. We offer many years of experience and Rubber Bushing expertise leadership along with the industry’s most intensive funding in engineering and instruments to help our partners and clients achieve probably the most demanding utility requirements. We now have the magnet industry’s most extensive knowledge base on materials efficiency at extremes of temperature and understanding of design results on load line.